Operation CHARM: Car repair manuals for everyone.

Power Steering Fluid Pressure Hose

WARNING: Power steering oil, engine parts and the exhaust system may be extremely hot if engine has been running.

CAUTION: Do not start engine with any loose or disconnected hoses. Do not allow hoses to touch hot exhaust manifold or catalyst.

NOTE: Service all power steering hoses with vehicle raised on hoist. Cap all open ends of hoses, power steering pump fittings and steering gear ports to prevent entry of foreign material into the components.

REMOVE
1. Remove cap from power steering fluid reservoir.
2. Using a siphon pump, remove as much power steering fluid as possible from the power steering fluid reservoir.
3. Raise vehicle. Put oil drain pan under vehicle to catch power steering fluid.





4. Raise the heat sleeve on the power steering fluid return hose to expose the return hose to steel tube connection. Remove the hose clamp from the power steering fluid return hose. Remove power steering fluid return hose from steel tube and allow power steering fluid to drain from pump.





5. Remove the power steering fluid pressure line from the power steering pump pressure fitting. Drain excess power steering fluid from hose.





6. Remove bolt, attaching power steering hose routing bracket to front suspension cradle.





7. Disconnect power steering hose at power steering gear assembly. Drain the power steering fluid from power steering pump and hose.
8. Discard the O-rings on the ends of power steering fluid pressure hose.

INSTALL
1. Using a lint free towel, wipe clean the open power steering hose ends, power steering pump pressure fitting and steering gear ports.
2. Install new O-rings on the ends of the power steering fluid pressure hose. Lubricate O-rings using clean power steering fluid.
3. Attach the power steering pressure hose to the fittings on the power steering pump and steering gear. Route hose avoiding tight bends or kinking. Do not bend tube ends of the power steering hoses when installing.
4. Install the power steering fluid hoses to suspension cradle routing bracket. Power steering fluid hoses must remain away from the exhaust system and must not come in contact with any unfriendly surfaces of the vehicle.

CAUTION: When tightening and torquing the pressure hose at the power steering pump, the pressure hose is to be rotated against the fluid return hose fitting on the pump.

5. Tighten all fasteners shown for specific applications to their correct torques listed below:
- Pump End Tube Nut: 34 Nm (25 ft. lbs.)
- Gear End Tube Nut: 34 Nm (25 ft. lbs.)
- Pump Bracket Nut: 40 Nm (30 ft. lbs.)
6. Install the power steering fluid return hose on the steel tube at the front suspension cradle.
7. Install a screw type hose clamp on the power steering hose to steel tube connection. Tighten the screw clamp to a torque of 2 Nm (18 inch lbs.).

CAUTION: The protective heat sleeves must cover the entire rubber hose and hose to tube connection portion of both the power steering fluid pressure and return hoses.

8. When used, properly position the protective heat sleeves on the power steering hoses. Then, tie strap the heat sleeves to the power steering hoses to keep them in their proper position.
9. After hoses are installed and power steering system is filled with fluid and cap is installed on reservoir. Start the engine and check for leaks.